PCD (Polycrystalline Diamond) (Polycrystalline Diamond) is a synthetic diamond tool material that is utilized for the processing of wood, plastic, and metal. It is sought-after because of its hardness and wear resistance.
The features of PCD tools are long service life, fast cutting speeds and stable, consistent quality.
What is the best way to make a cut?
A reamer is a rotating tool that has at least one or two teeth. It can be used to take thin layers of metal off the top of an opening.
Problems and solutions to using a Reamer
Augmentation of pore size
Reduce the diameter of your reamer fit the needs. Change the feed rate or reduce the allowance. Choose a cutting liquid that has better cooling performance. Make sure to test different equipment prior to you begin machining in order to reduce the impact. When you wish to learn further more information on diamond cutting tools, you have to browse around here https://www.sundicuttingtools.com/ site.
Aperture shrinkage
Change the diameter of the reamer to properly increase the cutting speed, and adjust the feed. Select an oily cutting liquid with excellent lubrication performance. For experimental cutting, take an appropriate amount and make the reamer more sharp.
Reamer service life is short.
You can select the reamer material according the material used for processing. sundi cutting tools is an alternative.
The tolerance of the position precision of the reamed holes is
Replace the guide sleeve regularly; lengthen the guide sleeve so that it improves the precision of the guide sleeve as well as the reamer clearance; timely fix the machine tool and adjust the spindle bearing clearance.
Reamer tooth chipping
Modify the size of the hole that was pre-machined and reduce the hardness of the material or use a negative rake angle reamer or carbide reamer; control the swing to be within the appropriate limit.
Reamer shank broken
Modify the aperture size pre-machined; modify the allowance distribution and select the cutting amount reasonably; reduce the number of reamer teeth; expand the chip area or even grind the gap by one tooth.
After reaming, the centerline of the hole isn't straight
To repair the hole, increase the reaming/boring procedure; adjust the reamer to the right setting; replace the reamer with the guide or extended cutting part.
The inside of the hole's surface is covered with numerous visible aspects
Reduce the reaming allowance, reduce the clearance angle for the cutting component and adjust the spindle on the machine tool.
Value of high surface roughness of the inner hole
To make the removal of chips easy, decrease the cutting speed and choose the appropriate cutting fluid for the material.
The inner hole is not circular
Select a reamer with a certification to regulate hole position tolerance during the preprocessing procedure; employ an reamer with a different pitch and use a longer and more accurate guide sleeve. For reaming a precise hole with an equal pitch reamer alter the spindle clearance and use a longer guide sleeves.
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